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Mercedes-Benz launches battery factory in the USA and showcases EQS SUV interior

Battery plant Bibb County with up to 600 jobs starts with battery specialist Envision AESC. At the same time, the interior of the EQS SUV is unveiled, which is supposed to offer a flexible and spacious concept for up to seven seats. Ramp-up at the Tuscaloosa plant in preparation.

Fully on SUV: For the US market, off-road vehicles are particularly important, hence the EQS and EQE SUVs roll off the production line here. | Photo: Mercedes-Benz
Fully on SUV: For the US market, off-road vehicles are particularly important, hence the EQS and EQE SUVs roll off the production line here. | Photo: Mercedes-Benz
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Johannes Reichel

A few months before the start of production of the new, fully electric vehicles of the EQ series in the USA, Mercedes-Benz has opened a battery plant in Bibb County, Alabama. The company is preparing the production of electric cars on three continents. According to the manufacturer, the new battery factory is intended to emphasize the importance of the USA within Mercedes-Benz's global production network and Alabama's status as an export hub for luxury SUVs even in the electric age. In Alabama, the Swabians are producing the EQS SUV and the EQE SUV – as part of eight fully electric vehicles at seven locations on three continents. The battery plant in Bibb County will supply the batteries for the new electric SUVs.

“The opening of our new battery plant in Alabama is an important milestone on our way to a fully electric future. With a holistic approach that also includes a local cell sourcing and recycling strategy, we are emphasizing the importance of our US location, where Mercedes-Benz has been successful for decades,” explained Ola Källenius, Chairman of the Board of Management of Mercedes-Benz Group AG.

The plant in Tuscaloosa, Alabama, has been the production site for the brand's large SUVs since 1997. Even before the official world premiere of the EQS SUV on April 19, the manufacturer gave a first glimpse into the spacious, luxurious, and highly digitalized interior of the new model. The production system, as at other locations, allows for the assembly of different models and powertrains on a single production line, according to the manufacturer. In addition to the conventionally powered models GLE, GLE Coupe, GLS, and Mercedes-Maybach GLS, the two fully electric SUV models, which will be equipped with batteries from the nearby plant in Bibb County, will be produced in the future.

CO2-neutral production

The production of high-performance lithium-ion batteries for the EQS SUV and the EQE SUV runs CO2-neutral. On a production line approximately 300 meters long with more than 70 workstations, the energy storage systems are assembled into a complete system. The individual components are combined in a fully digitalized production process, including up to twelve cell modules and the so-called EE compartment for the intelligent integration of power electronics. The manufacturer is creating around 600 new jobs in Bibb County.

Battery with reduced cobalt content

The battery system for the EQS SUV, which seats seven, is based on a modular architecture also used in the EQS and EQE sedans. It is characterized by a state-of-the-art cell chemistry with nickel, cobalt, and manganese in a ratio of 8:1:1. The reduction of the cobalt content to around ten percent and the CO2-neutral production of the batteries increase sustainability.

The new EQS SUV is the first all-electric luxury SUV and the third model based on the innovative electric vehicle architecture. The interior is designed to combine the design and comfort of the EQS sedan with the spaciousness and versatility of the full-size SUV concept. The manufacturer promises generous SUV interior dimensions, usable for example through an optional third row of seats and an electrically adjustable second row of seats with high flexibility. The so-called MBUX Hyperscreen from the EQS sedan is also included, a curved 56-inch screen that integrates the instrument cluster, infotainment system, and passenger display into a seamless design.

Sustainability at the new plant in Bibb County

The new plant is set to focus on sustainability beyond the product. In addition to energy-efficient building design, hot water will be generated using solar thermal energy, and rainwater will be collected and utilized. An intelligent control system for the LED lighting and ventilation in the battery assembly area ensures efficiency. The air conditioning systems use environmentally friendly refrigerants and energy-saving process technology, and the forklifts are powered by hydrogen instead of diesel. In line with the corporate strategy, the entire electricity demand will be covered by renewable energy sources from 2024 onwards—once the planned solar energy projects are approved.

In addition to the circular economy and value retention, there is also a focus on recycling. The company is expanding its global strategy for battery recycling to include the return of lithium-ion battery systems from Mercedes-EQ vehicles. In Germany, construction of the company's own battery recycling plant, based on hydrometallurgy, recently began. Analogous to this technology, the Stuttgart-based company plans to close the material cycle with high-tech partners for battery recycling in China and the USA.

Additionally, Mercedes-Benz has entered into a five-year partnership with "The Nature Conservancy" worth more than $600,000 to support the "Working Woodlands" in northeast Alabama. The organization is committed to the preservation, restoration, and promotion of sustainable forestry and natural concepts, including wildlife protection. This long-term project also contributes to fulfilling Mercedes-Benz's sustainable corporate strategy "Ambition 2039," which aims for a CO2-neutral vehicle fleet by 2039.

Translated automatically from German.
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