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CONFERENCE DAYS 2023: Iveco eDaily - as capable as diesel, but without emissions

The manufacturer presents its portfolio for the fully electric ladder frame transporter that can do everything the diesel can, sometimes even more - or less: because it runs locally emission-free and quietly. And Palfinger explains why the electric ePTO is the best technical solution for operating aerial work platforms.

Electric without compromise: Mario Seidenschwarz from Iveco promoted the capabilities of the new eDaily, which performs just as well as the diesel but operates more efficiently and emission-free. | Photo: Screenshot
Electric without compromise: Mario Seidenschwarz from Iveco promoted the capabilities of the new eDaily, which performs just as well as the diesel but operates more efficiently and emission-free. | Photo: Screenshot
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von Johannes Reichel

The new Iveco eDaily had a comprehensive requirement list as it headed into development: it should simply be no less capable than the diesel version. Thus, Head of the Light Commercial Vehicles Business Unit Mario Seidenschwarz presented the results of this ambitious project in the virtual space at the CONFERENCE DAYS 2023.

"Like our customers, we are entering a completely new world that includes not only the vehicle but also the charging infrastructure. We want to make this transformation as seamless as possible," assures Seidenschwarz.

Even fully electric, customers have a broad portfolio of frame transporter variants to choose from, ranging from 3.5-ton to 7.2-ton models and from the classic panel van (with up to 20 m³ volume!) to crew cabs, chassis, wind runners, and even mini-buses. Six wheelbases are also available electrically, and body lengths up to 6.10 meters are possible. Particularly clever: thanks to the EU regulation for electric vehicles, the 4.25-ton model can be driven with a category B driving license, thus offering even more payload than the diesel version.

To maintain the driving and loading characteristics of the agile 3.5-ton model, Iveco installed a robust single rear axle with a 2.7-ton axle load instead of the usual twin tires from 4.25 tons. Naturally, the eDaily can also handle a 3.5-ton towing capacity and, thanks to various axle ratios and differentials, can function as a tow truck capable of tackling up to 30 percent gradients. Additionally, the 140-kW motor, a permanently excited synchronous motor compactly installed on the rear axle, is designed to offer dynamic acceleration with its 400 Nm from a standstill—and an efficiency of 97 percent, which is utterly utopian for internal combustion engines. Rear-wheel drive has another advantage, not just from Seidenschwarz's perspective: a very compact turning circle for the class at eleven meters.

Frame Design: Perfect for Modular Battery Concept

Seidenschwarz naturally highlighted another advantage of the frame design: it is ideal for housing up to three batteries. The modular battery concept goes so far that the customer can add storage if they find that one or two of the 35 kWh net modules do not meet the range requirements, which span from 120 to 235 to 300 kilometers in the WLTP. In city operations, they have already achieved a 400-kilometer range, reports Seidenschwarz. This also makes repairs easier.

Speaking of the battery: Here, they are working with the US specialist Microvast, which supplies the lithium-ion cells, which are then packaged and equipped with a battery management system by Iveco's sister company FPT. A full 95 percent of the capacity is actually usable, saving weight and increasing resource efficiency. They also build customer trust with an eight-year warranty covering 250,000 kilometers. In general, the drivetrain is designed to ensure the vehicles have a lifespan of eight to ten years without significant performance degradation. The battery is not depleted after this period and is still suitable for "second life" applications in stationary settings.

Full connectivity on board

Additionally, Seidenschwarz promotes the service package, which includes emergency assistance or towing with the eDaily and is standard for four years. The Uptime Monitoring is intended to prevent breakdowns, turning an "unplanned into a planned" workshop visit due to the continuous remote monitoring of the vehicle's functions and conditions. The driver can monitor the vehicle functions via an app and even get information about their driving style. Charging on the go should be no problem with the charging card, which provides access to 350,000 stations in Europe. Billing is straightforward and transparent through Iveco. The charging technology is practically designed, with 22 kW in AC allowing for rapid charging, and in DC, the manufacturer considers 80 kW to be sufficient, enabling a range of 100 kilometers to be charged within half an hour.

Ideal for aerial work platforms: No noise, no limits

Incidentally, the crane and aerial work platform specialist Palfinger is also very positive about the possibilities offered by the electric Daily for its light NX models (3.5-7.5 tons) in the aerial work platform segment. In this case, the offered ePTO, an auxiliary drive that provides 15 kW of power via CAN bus to the aerial work platform, enables noiseless and emission-free operation, as promoted by Dominic Ulrich and Lothar Hense.

"More and more municipalities are regulating access or work in city centers or parks with combustion engines. The electric auxiliary drive is an ideal solution, even during night, morning, or business hours," enthuses Chief Engineer Ulrich.

He points out that while working, which can always be energetically monitored at the control module, the vehicle can also be charged, meaning more energy is stored than is currently being consumed. This greatly expands the operating radius. The primary application is seen in urban areas, but including working energy, the Palfinger specialists calculate a range of 50 to 80 kilometers or one to two days with corresponding lift cycles without needing a recharge. The engineers have developed a simulation tool for this purpose, which allows for flexible adjustment of distance and work cycles as parameters. Generally, vehicles often leased through rental companies do not cover more than 50 kilometers on average. Another advantage noted by the crane experts: The ePTO is significantly better to dose and handle than a complex combustion engine, whose idle speed must first be regulated without exceeding emission values. Additionally, the higher RPM range is critical due to noise emissions. It goes even further: The electric motor doesn't even need to be switched on during the lifting process, unlike the combustion engine.

"For us as technicians, this is simply the best solution we can imagine," enthuses Ulrich.

Translated automatically from German.
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